Husqvarna Chainsaw 61, 268, 272XP User Manual

61/ 268/ 272XP  
Operator´s manual  
Please read these instructions carefully and make  
sure you understand them before using the saw.  
101 91 96-26  
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KEY TO SYMBOLS  
Symbols on the chain saw:  
CAUTION! Chain saws can be dangerous!  
Careless or incorrect use can result in  
serious or fatal injury to the operator or  
others.  
Please read the instructions carefully and  
make sure you understand them before  
using the saw.  
Always wear:  
• Approved protective helmet  
• Approved hearing protection  
• Protective glasses or visor  
This product is in accordance with  
applicable CE directives.  
Other symbols/decals on the machine refer to  
special certification requirements for certain  
markets.  
Symbols in the operators manual:  
Switch off the engine by moving the stop  
switch to the STOP position before  
carrying out any checks or maintenance.  
Always wear approved protective gloves.  
Regular cleaning is required.  
Visual check.  
Protective glasses or a visor must be worn.  
2– English  
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CONTENTS  
Before using a new saw  
Contents  
Read the instructions carefully.  
Check cutting equipment is correctly fitted and adjusted. See  
page 25.  
Key to symbols ..........................................2  
Safety instructions  
Personal protective equipment.........................4  
Refuel and start the saw. Check the carburettor settings.  
See pages 26-29.  
Do not use the saw until sufficient chain oil has reached the  
chain, see page 14.  
Chain saw safety equipment ............................4  
Inspecting, maintaining and servicing  
IMPORTANT! If the carburettor mixture is too lean it greatly  
increases the risk of engine failure.  
Poor maintenance of the air filter will cause carbon build-up on  
the spark plug and lead to difficult starting.  
If the chain is badly adjusted it will cause increased wear or  
damage to the bar, drive sprocket and chain.  
chain saw safety equipment....................................... 8  
Cutting equipment ..........................................10  
How to avoid kickback ....................................16  
General safety precautions ............................18  
General working instructions..........................19  
What is what?  
What is what? .................................................................... 24  
Under no circumstances should you modify  
the original design of the chain saw without  
approval from the manufacturer. Always use  
genuine spare parts. Unauthorized  
modifications or accessories may lead to  
serious injury or death.  
Assembly  
Mounting guide bar and chain ........................................... 25  
!
Fuel handling  
Fuelmix .............................................................................. 26  
Fuelling .............................................................................. 27  
Start and stop  
Start and stop .................................................................... 28  
A chain saw is a dangerous tool if used  
carelessly or incorrectly and can cause  
serious, even fatal injuries. It is very important  
that you read and understand these  
instructions.  
Maintenance  
Carburettor ........................................................................ 29  
Starter device .................................................................... 30  
Air filter .............................................................................. 31  
Spark plug ......................................................................... 31  
Muffler................................................................................ 31  
Adjusting the oil pump ....................................................... 31  
Needle bearing maintenance ............................................ 32  
Cooling system .................................................................. 32  
Heated handles (272XPG) ................................................ 32  
Winter use ......................................................................... 32  
Daily maintenance ............................................................. 33  
Weekly maintenance ......................................................... 33  
Monthly maintenance ........................................................ 33  
!
Technical data  
61 ...................................................................................... 34  
268 .................................................................................... 34  
272XP................................................................................ 35  
English 3  
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SAFETY INSTRUCTIONS  
PERSONAL PROTECTIVE EQUIPMENT  
CHAIN SAW SAFETY EQUIPMENT  
This section explains the various safety features of the saw,  
how they work, and basic inspection and maintenance you  
should carry out to ensure safe operation. (See the ”What is  
what?” section to find out where these components are on Your  
saw).  
MOST CHAIN SAW ACCIDENTS HAPPEN  
WHEN THE CHAIN TOUCHES THE OPERA-  
TOR. You must wear approved protective  
equipment whenever you use a chain saw.  
Personal protective equipment cannot  
eliminate the risk of injury but it will reduce  
the degree of injury if an accident does  
happen. Ask your chain saw dealer for help  
in choosing the right equipment.  
NEVER USE A CHAIN SAW THAT HAS  
FAULTY SAFETY EQUIPMENT! Carry out the  
inspection, maintenance and service routines  
listed in this section.  
Long or continuous exposure to high noise  
levels may cause permanent hearing  
impairment. Always wear approved hearing  
protection when operating a chain saw.  
1
2
Chain brake and front  
hand guard  
PROTECTIVE HELMET  
HEARING PROTECTION  
PROTECTIVE GLASSES  
OR VISOR  
Throttle lock  
GLOVES WITH  
SAW PROTECTION  
3
Chain catcher  
4
5
6
7
8
Right hand guard  
Vibration damping system  
Stop switch  
PROTECTIVE TROUSERS  
WITH SAW PROTECTION  
BOOTS WITH SAW  
PROTECTION, STEEL  
TOE-CAP AND NON-SLIP  
SOLE  
Generally clothes should be  
close-fitting without restricting  
your freedom of movement.  
Muffler  
ALWAYS HAVE A FIRST  
AID KIT NEARBY  
Cutting equipment (see  
”Cutting equipment”  
section).  
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SAFETY INSTRUCTIONS  
2
The front hand guard is  
not designed solely to  
1 Chain brake and front hand guard  
YOUR chain saw is equipped with a chain brake that is desig-  
ned to stop the chain immediately if you get a kickback.  
The chain brake reduces the risk of accidents, but only You can  
prevent them.  
activate the chain brake.  
Another important safety  
feature is that it prevents  
the chain from hitting your  
left hand if you lose your  
grip on the front handle.  
Take care when using your  
saw and make sure the  
kickback zone of the bar  
never touches any object.  
3
You can also use the  
chain brake as a  
temporary brake when you  
change position or if you  
put the saw down for a  
short time. You should  
also apply the chain brake  
manually if there is a risk  
of the chain accidentally  
hitting anyone or anything  
close by.  
1
The chain brake (A) can  
either be activated  
manually (by your left  
hand) or automatically by  
the inertia release  
mechanism (a free-  
swinging pendulum). On  
most of our models the  
front hand guard acts as a  
counterweight in case of  
kickback.  
B
A
B
The brake is applied  
when the front hand  
guard (B) is pushed  
forwards.  
B
4
To release the chain brake  
pull the front hand guard  
backwards, towards the  
front handle.  
This movement activates  
a spring-loaded  
mechanism that tightens  
the Brake Band (C)  
around the engine drive  
system (D) (Clutch Drum).  
C
D
5
As mentioned in section A,  
kickback can be very  
sudden and violent.  
Most kickbacks are  
minor and do not always  
activate the chain brake.  
If this happens you  
should hold the chain  
saw firmly and not let  
go.  
English 5  
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SAFETY INSTRUCTIONS  
6
The way the chain brake is triggered, either manually or  
2 Throttle lock  
automatically, depends on the force of the kickback and the  
position of the chain saw in relation to the object that the  
kickback zone of the bar strikes.  
The throttle lock is designed  
to prevent accidental opera-  
tion of the throttle control.  
When you press the lock (A)  
(i.e. when you grasp the  
handle) it releases the throttle  
trigger (B).  
A
If you get a violent  
kickback while the  
kickback zone of the bar  
is farthest away from you  
the chain brake will be  
activated by the  
movement of the  
counterweight (INERTIA  
ACTIVATED).  
When you release the handle  
the throttle trigger and the  
throttle lock both move back  
to their original positions. This  
movement is controlled by two  
independent return springs.  
This arrangement means that  
the throttle control is  
B
automatically locked at the  
idle setting when you release  
the handle.  
3 Chain catcher  
The chain catcher is designed  
to catch the chain if it snaps or  
jumps off. This should not  
happen if the chain is properly  
tensioned (see section on  
Assembly) and if the bar and  
chain are properly serviced  
and maintained.  
If the kickback is less  
violent or the kickback  
zone of the bar is closer  
to you the chain brake will  
be activated manually by  
the movement of your left  
hand.  
(See section on General  
working instructions).  
4 Right hand guard  
Apart from protecting your  
hand if the chain jumps or  
snaps, the right hand guard  
stops branches and twigs  
from interfering with your grip  
on the rear handle.  
7
During felling your left  
hand grasps the front  
handle in such a way that  
it cannot activate the front  
hand guard. In this  
position the chain brake  
can only be activated by  
the inertia action of the  
counterweight.  
The inertia activated  
chain brake increases  
your safety but there are  
certain factors to  
remember (see point 6  
above).  
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SAFETY INSTRUCTIONS  
5 Vibration damping system  
6 Stop switch  
Use the stop switch to switch  
off the engine.  
Your chain saw is equipped  
with a vibration damping  
system that is designed to  
minimise vibrations and make  
operation easier.  
When you use a chain saw  
vibrations are generated by  
the uneven contact between  
the chain and the wood you  
are cutting.  
Cutting hardwoods (most  
broadleaf trees) creates more  
vibration than cutting  
softwoods (most conifers).  
Cutting with a chain that is  
blunt or faulty (wrong type or  
badly sharpened, see section  
D) will increase the vibration  
level.  
7 Muffler  
The muffler is designed to keep noise levels to a minimum and  
to direct exhaust fumes away from the user.  
The exhaust fumes from the engine are hot  
and may contain sparks which can start a fire.  
Never start the saw indoors or near  
combustible material!  
The vibration damping system  
reduces the vibrations  
transmitted from the engine  
and chain to the handles of  
the chain saw. The body of  
the saw, including the cutting  
equipment, is insulated from  
the handles by vibration  
damping units.  
In areas with a hot, dry  
climate there is a high risk of  
forest fires. These areas are  
sometimes controlled by  
legislation and requirements  
that among other things the  
muffler must be equipped with  
an approved type of spark  
arrestor mesh.  
Overexposure to vibration can lead to  
circulatory damage or nerve damage in people  
who have impaired circulation.  
For mufflers it is very  
Contact your doctor if you experience  
symptoms of overexposure to vibration.  
These symptoms include numbness, loss of  
feeling, tingling, pricking, pain, loss of  
strength, changes in skin colour or condition.  
These symptoms normally appear in the  
fingers, hands or wrists.  
important that you follow the  
instructions on checking,  
maintaining and servicing your  
saw (see the section on  
Inspecting, maintaining and  
servicing chain saw safety  
equipment).  
The muffler gets very hot in use and remains  
so for a short time afterwards. DO NOT  
TOUCH THE MUFFLER IF IT IS HOT!  
English 7  
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SAFETY INSTRUCTIONS  
3
Checking the inertia brake release  
Inspecting, maintaining and servicing  
chain saw safety equipment  
SPECIAL TRAINING IS REQUIRED to service  
and repair chain saws. This is especially true  
of chain saw safety equipment. If your chain  
saw fails any of the checks described below  
take it to your SERVICE AGENT.  
When you buy any of our products we  
guarantee the availability of professional  
repairs and service. If the retailer who sells  
your saw is not a SERVICING DEALER, ask  
him for the address of your nearest SERVICE  
AGENT.  
Hold the chain saw over a  
stump or other firm object.  
Let go of the front handle  
so that the bar falls onto  
the stump.  
1 Chain brake and front hand guard  
When the bar hits the  
stump the brake should  
be applied.  
1
Checking brake band wear  
Brush off any sawdust,  
resin and dirt from the  
chain brake and clutch  
drum. Dirt and wear can  
impair operation of the  
brake.  
4
Checking the brake trigger  
Start the chain saw and  
place it on firm ground.  
Make sure the chain does  
not touch the ground or  
any other object.  
Regularly check that the  
brake band is at least 0.6  
mm thick at its thinnest  
point.  
2
Checking the front hand guard  
Grasp the saw firmly,  
wrapping your fingers and  
thumbs around the  
handles.  
A Make sure the  
FRONT HAND GUARD  
is not damaged and  
that there are no visible  
defects such as cracks.  
Apply full throttle and  
activate the chain brake  
by tilting your wrist  
forward onto the front  
hand guard. Do not let go  
of the front handle.  
The chain should stop  
immediately.  
B Move the front hand  
guard forwards and  
back to make sure it  
runs freely and that it is  
securely anchored to  
the clutch cover.  
8English  
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