Stanley Black Decker Chainsaw CS05 CS06 User Manual

CS05/

CS06

HYDRAULIC

CHAIN SAW

Safety, OperatiOn and Maintenance

USer ManUaL

New Britain, CT 06053

U.S.A.

66864 1/2013 Ver. 7

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TABLE OF CONTENTS

SAFETY SYMBOLS ..................................................................................................................................................4

SAFETY PRECAUTIONS..........................................................................................................................................5

ELECTRICAL PRECAUTIONS .................................................................................................................................7

TOOL STICKERS & TAGS........................................................................................................................................9

HOSE TYPES..........................................................................................................................................................10

HOSE RECOMMENDATIONS ................................................................................................................................ 11

FIGURE 1. TYPICAL HOSE CONNECTIONS..................................................................................................... 11

HTMA REQUIREMENTS.........................................................................................................................................12

OPERATION............................................................................................................................................................13

FIGURE 2. FELLING A TREE ..............................................................................................................................14

FIGURE 3. CROSSCUTTING LOGS WITH PRESSURE ON TOP .....................................................................15

FIGURE 4. CROSSCUTTING LOGS LARGER THAN BAR LENGTH WITH PRESSURE ON TOP...................15

FIGURE 5. CROSSCUTTING LOGS/LIMBS WITH PRESSURE ON BOTTOM. ................................................16

FIGURE 6. CROSSCUTTING THICK LOGS WITH PRESSURE ON BOTTOM .................................................16

TOOL PROTECTION & CARE................................................................................................................................18

TROUBLESHOOTING ............................................................................................................................................19

SPECIFICATIONS...................................................................................................................................................20

ACCESSORIES.......................................................................................................................................................20

SERVICE TOOLS....................................................................................................................................................20

CS05/CS06 PARTS ILLUSTRATION ......................................................................................................................21

CS05/CS06 PARTS LIST ........................................................................................................................................22

IMPORTANT

To ﬁll out a Product Warranty Recording form, and for information on your warranty,

visit Stanleyhydraulic.com and select the Warranty tab.

(NOTE: The warranty recording form must be submitted to validate the warranty).

SERVICING: This manual contains safety, operation, and routine maintenance instructions. Stanley Hy-

draulic Tools recommends that servicing of hydraulic tools, other than routine maintenance, be performed

by an authorized and certiﬁed dealer. Please read the following warning.

WARNING

SERIOUS INJURY OR DEATH COULD RESULT FROM

THE IMPROPER REPAIR OR SERVICE OF THIS TOOL.

REPAIRS AND / OR SERVICE TO THIS TOOL MUST ONLY BE

DONE BY AN AUTHORIZED AND CERTIFIED DEALER.

For the nearest authorized and certiﬁed dealer, call Stanley Hydraulic Tools at the number listed on the back

of this manual and ask for a Customer Service Representative.

CS05/CS06 User Manual ◄ 3

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SAFETY SYMBOLS

Safety symbols and signal words, as shown below, are used to emphasize all operator, maintenance and repair ac-

tions which, if not strictly followed, could result in a life-threatening situation, bodily injury or damage to equipment.

This is the safety alert symbol. It is used to alert you to potential personal injury

hazards. Obey all safety messages that follow this symbol to avoid possible

injury or death.

This safety alert and signal word indicate an imminently hazardous situation

which, if not avoided, will result in death or serious injury.

DANGER

WARNING

CAUTION

This safety alert and signal word indicate a potentially hazardous situation

which, if not avoided, could result in death or serious injury.

This safety alert and signal word indicate a potentially hazardous situation

which, if not avoided, could result in death or serious injury.

This signal word indicates a potentially hazardous situation which, if not avoid-

ed, may result in property damage.

CAUTION

NOTICE

This signal word indicates a situation which, if not avoided, will result in damage

to the equipment.

This signal word indicates a situation which, if not avoided, may result in dam-

age to the equipment.

IMPORTANT

Always observe safety symbols. They are included for your safety and for the protection of the tool.

LOCAL SAFETY REGULATIONS

Enter any local safety regulations here. Keep these instructions in an area accessible to the operator and mainte-

nance personnel.

4 ► CS05/CS06 User Manual

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SAFETY PRECAUTIONS

Tool operators and maintenance personnel must always

comply with the safety precautions given in this manual

and on the stickers and tags attached to the tool and

hose.

•

Do not operate a damaged, improperly adjusted, or

incompletely assembled chain saw. Be sure that the

chain stops moving when the control trigger is re-

leased.

These safety precautions are given for your safety. Re-

view them carefully before operating the tool and before

performing general maintenance or repairs.

•

Never wear loose clothing that can get entangled in

the working parts of the tool.

Keep all parts of your body away from the chain saw

and maintain proper footing and balance at all times.

Supervising personnel should develop additional pre-

cautions relating to the speciﬁc work area and local

safety regulations. If so, place the added precautions in

the space provided in this manual.

Warning: Use of this tool on certain materials during

demolition could generate dust potentially contain-

ing a variety of hazardous substances such as as-

bestos, silica or lead. Inhalation of dust containing

these or other hazardous substances could result

in serious injury, cancer or death. Protect yourself

and those around you. Research and understand

the materials you are cutting. Follow correct safety

procedures and comply with all applicable national,

state or provisional health and safety regulations

relating to them, including, if appropriate arranging

for the safe disposal of the materials by a qualiﬁed

person.

The model CS05/CS06 Hydraulic Chain Saw will provide

safe and dependable service if operated in accordance

with the instructions given in this manual. Read and un-

derstand this manual and any stickers and tags attached

to the tool and hose before operation. Failure to do so

could result in personal injury or equipment damage.

•

Do not rely exclusively upon the safety devices built

into the saw. As a chain saw user, several steps

must be taken to keep your cutting jobs free from

accidents or injury.

•

The operator must start in a work area without by-

standers. Flying debris can cause serious injury.

Do not operate the tool unless thoroughly trained

or under the supervision of an instructor. Establish

a training program for all operators to ensure safe

operation.

–

With basic understanding of kickback, you can

reduce or eliminate the element of surprise.

Sudden surprise contributes to accidents.

–

To avoid personal injury or equipment damage,

all tool repair, maintenance and service must

only be performed by authorized and properly

trained personnel.

•

Always wear safety equipment such as goggles, ear

and head protection, and safety shoes at all times

when operating the tool. Use gloves and aprons

when necessary.

–

Keep a good ﬁrm grip on the saw with both

hands, the right hand on the rear handle and

the left hand on the front handle when operating

the saw. Use a ﬁrm grip with thumbs and ﬁngers

encircling the chain saw handles. A ﬁrm grip will

help reduce kickback and maintain control of

the saw. Do not let go.

•

The operator must be familiar with all prohibited

work areas such as excessive slopes and danger-

ous terrain conditions.

Do not inspect, clean or replace any part(s) if the

hydraulic power source is connected. Do not inspect

or clean the tool while the hydraulic power source is

connected. Accidental engagement of the tool can

cause serious injury.

Make sure the area in which you are cutting is

free of obstructions. Never allow the nose of the

guide bar to contact the log, branch or any ob-

struction that can be accidently hit while operat-

ing the saw.

•

Always connect hoses to the tool hose couplers be-

fore energizing the hydraulic power source. Be sure

all hose connections are tight and are in good condi-

tion.

–

Never start the tool while it is lying on the ground.

Cut at rated operating speeds (gpm).

Do not operate the tool at oil temperatures above

140 °F/60 °C. Operation at higher temperatures can

cause higher than normal temperatures at the tool

which can result in operator discomfort.

Do not overreach or cut above shoulder height.

Follow the manufacturer’s sharpening and

CS05/CS06 User Manual ◄ 5

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SAFETY PRECAUTIONS

–

maintenance instructions for the saw chain.

•

When cutting a limb that is under tension, be alert

for springback so that you will not be struck when

the tension on the limb is released.

Only use replacement bars and chains speciﬁed

by Stanley Hydraulic Tools. Chains must meet

the requirements of ANSI B175.1 for low kick-

back performance.

•

Keep the handles dry, clean and free of oil.

Do not operate a chain saw while in a tree unless

you have been specially trained to do so.

•

Always be well rested and mentally alert before op-

erating the chain saw.

•

When using tools near energized transmission lines,

be sure to use only hoses labeled and certiﬁed non-

conductive.

Do not allow other persons to be near the chain saw

when starting or cutting with the chain saw. Keep

bystanders and animals out of the work area.

•

Turn off the power unit or move the hydraulic control

valve to neutral before setting the saw down.

•

Do not starting cutting until you have a clear work

area, secure footing and a planned escape path

from a falling tree.

Use a guide bar scabbard when transporting the

saw.

•

Carry the saw with the unit de-energized and the bar

and chain to the rear of your body.

Know the location of buried or covered electrical

services before starting work.

Use extreme caution when cutting small size brush

and saplings. Twigs may catch the saw chain and

be whipped toward the operator or pull the operator

off balance.

To avoid personal injury or equipment damage, all

tool repair, maintenance and service must only be

performed by authorized and properly trained per-

sonnel.

6 ► CS05/CS06 User Manual

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ELECTRICAL PRECAUTIONS

The following guidelines must be followed to prevent 1. Branches or limbs being removed cannot ﬁrst be

accidental contact with overhead electrical conductors

and/or communication wires and cables. (ref. ANSI

Z133.1-2000)

cut (with a pole pruner/pole saw) to sufﬁciently

clear electrical conductors, so as to avoid con-

tact.

Working in Proximity to Electrical Hazards:

2. Roping is required to remove branches or limbs

from such electrical conductors. This does not

apply to individuals working on behalf of, or em-

ployed by, electrical system owners/operators

engaged in line-clearing operations incidental to

their normal occupation.

An inspection shall be made by a qualiﬁed arborist to

determine whether an electrical hazard exists before

climbing, or otherwise entering, or performing work in

or on a tree.

Only qualiﬁed line-clearance arborists or qualiﬁed line-

clearance arborist trainees shall be assigned to work

where an electrical hazard exists. Qualiﬁed line-clear-

ance arborist trainees shall be under the direct supervi-

sion of qualiﬁed line-clearance arborist.

Qualiﬁed line-clearance arborists and line-clearance

arborist trainees shall maintain minimum approach

distances from energized electrical conductors in ac-

cordance with Table 1.

A second qualiﬁed line-clearance arborists or line-clear-

ance arborist trainees shall be within vision or voice

communication during line-clearing operations aloft

when line-clearance arborists or line-clearance arborist

trainees must approach closer than 10 feet (3.05 me-

ters) to any energized electrical conductor in excess of

750 volts (primary conductor) or when:

All other arborists shall maintain a minimum ap-

proach distance from energized electrical conductors

in accordance with Table 2.

Branches hanging on an energized electrical con-

ductor shall be removed using non-conductive equip-

ment.

Table 1 – Minimum approach distances from energized conductors for qualiﬁed line-clearance arborists and

qualiﬁed line- clearance arborist trainees.

Includes 1910.269

elevation factor,

Includes 1910.269

elevation factor,

5001 – 10,000 ft¹

Includes 1910.269 elevation

sea level to 5000 ft¹

factor, 10,000 – 14,000 ft¹

Nominal Voltage

(kV phase-to-phase)

ft–in

0.05 to 1.0

1.1 to 15.0

Avoid contact

2–04

2–09

3–00

3–09

4–06

5–02

6–00

7–11

0.71

0.84

0.92

1.14

1.37

1.58

1.83

2.41

4.02

5.80

8.34

2–08

3–02

3–05

4–03

5–02

5–11

0.81

0.97

1.04

1.30

1.58

1.80

2.08

2.75

4.58

6.63

9.53

2–10

3–05

3–09

4–07

5–07

6–05

7–05

9–09

16–03

23–06

33–10

0.86

1.04

1.14

1.40

1.70

1.96

2.26

2.97

4.96

7.17

10.32

15.1 to 36.0

36.1 to 46.0

46.1 to 72.5

72.6 to 121.0

138.0 to 145.0

161.0 to 169.0

230.0 to 242.0

345.0 to 362.0

500.0 to 550.0

765.0 to 800.0

6–10

9–00

15–00

21–09

31–03

13–02

19–00

27–04

¹Exceeds phase-to-ground; elevation factor per 29 CFR 1910.269.

CS05/CS06 User Manual ◄ 7

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ELECTRICAL PRECAUTIONS

Table 2 – Minimum approach distances to energized conductors for persons

other than qualiﬁed line-clearance arborists and qualiﬁed line-clearance ar-

borist trainees.

Distance

Nominal Voltage

kV phase-to-phase¹

ft-in

0.0 to 1.0

1.1 to 15.0

10–00

10–09

12–04

13–02

14–00

16–05

20–05

26–08

35–00

3.05

3.28

3.76

4.00

4.24

4.97

6.17

8.05

10.55

15.1 to 36.0

36.1 to 50.0

50.1 to 72.5

72.6 to 121.0

138.0 to 145.0

161.0 to 169.0

230.0 to 242.0

345.0 to 362.0

500.0 to 550.0

785.0 to 800.0

¹Exceeds phase-to-ground.

The tie-in position should be above the work area and

located in such a way that a slip would swing the arborist

away from any energized electrical conductors or other

identiﬁed hazard.

STORM WORK AND EMERGENCY

CONDITIONS-LINE CLEARANCE

Line clearance shall not be performed during adverse

weather conditions such as thunderstorms, high winds

and snow and ice storms.

While climbing, the arborist should climb on the side of

the tree that is away from energized electrical conduc-

tors as required in Tables 1 and 2.

Qualiﬁed line-clearance arborists and qualiﬁed line-

clearance arborists trainees performing line clearance

in the aftermath of a storm or under similar conditions

shall be trained in the special hazards associated with

this type of work.

Footwear, including lineman’s overshoes, having electri-

cal-resistant soles, shall not be considered as providing

any measure of safety from electrical hazards.

Rubber gloves, with or without leather or other protec-

tive covering, shall not be considered as providing any

measure of safety from electrical hazards.

Line-clearance operations shall be suspended when

storm work or emergency conditions develop involving

energized electrical conductors. Electrical system own-

ers/operators shall be notiﬁed immediately.

Ladders, platforms and aerial devices, including insulat-

ed aerial devices, shall be subject to minimum approach

distances in Table 1 and 2.

Aerial devices and attached equipment (such as chip-

pers) contacting energized electrical conductors shall be

considered energized. Contact shall be avoided, except

where emergency rescue procedures are being carried

out. Emergency rescue should be performed in accor-

dance with 4.3.

8 ► CS05/CS06 User Manual

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TOOL STICKERS & TAGS

DANGER

Lwa

Failure to use hydraulic hose labeled and certified

as non-conductive when using hydraulic tools on

or near electric lines may result in death or

serious injury.

30 LPM @ 138 B AR

EHTMA CATEGORY

107

For proper and safe operation read owners manual

and mwke sure that you have been properly

trained in correct procedures required for work

on or around electric lines.

28323

11207

17784

CE Decal

(CE Models Only)

ELECTROCUTION

HAZARD

Circuit Type D Decal

(CE Models Only)

101 Sound Level

Decal

(CE Models Only)

12412

Electrical Warning Decal

28409

Composite Decal

(CE Models Only)

4-6 GPM / 15-22 LPM

DO NOT EXCEED 2000 PSI / 140 BAR

DO NOT EXCEED SPECIFIED FLOW OR PRESSURE

USE CLOSED-CENTER TOOL ON CLOSED-CENTER

SYSTEM. USE OPEN-CENTER TOOL ON OPEN-CENTER

SYSTEM. CORRECTLY CONNECT HOSES TO TOOL “IN”

AND “OUT” PORTS. IMPROPER HANDLING, USE OR OTHER

MAINTENANCE OF TOOL COULD RESULT IN A LEAK, BURST

OR OTHER TOOL FAILURE. CONTACT AT A LEAK OR BURST

CAN CAUSE OIL INJECTION INTO THE BODY. FAILURE TO

OBSERVE THESE PRECAUTIONS CAN RESULT IN SERIOUS

PERSONAL INJURY.

03782

GPM Decal – CS05 Model

03786

13907

Kickback Warning Decal

GPM Decal – CS06 Model (Not Shown)

THIS CHAIN SAW IS

D A N G E R

EQUIPPED WITH AN

AUTOMATIC CHAIN

OILER.

SEE YOUR PARTS &

SERVICE BOOK FOR

PROPER ADJUSTING

PROCEDURES

Stanley Hydraulic Tools

3810 SENaef Road

Milwaukie, OR97062

1. FAILURE TO USE HYDRAULIC HOSE LABELED AND CERTI-

FIED AS NON-CONDUCTIVE WHEN USING HYDRAULIC

TOOLS ON OR NEAR ELECTRICAL LINES MAY RESULT IN

DEATH OR SERIOUS INJURY.

D. DO NOT LIFT OR CARRY TOOL BY THE HOSES. DO

NOT ABUSE HOSE. DO NOT USE KINKED, TORN OR

DAMAGED HOSE.

Model

3. MAKE SURE HYDRAULIC HOSES ARE PROPERLY CON-

NECTED TO THE TOOL BEFORE PRESSURING SYSTEM.

SYSTEM PRESSURE HOSE MUST ALWAYS BE CON-

NECTED TO TOOL “IN” PORT. SYSTEM RETURN HOSE

MUST ALWAYS BE CONNECTED TO TOOL “OUT” PORT.

REVERSING CONNECTIONS MAY CAUSE REVERSE

TOOL OPERATION WHICH CAN RESULT IN SEVERE

PERSONAL INJURY.

BEFORE USING HOSE LABELED AND CERTIFIED AS NON-

CONDUCTIVE ON OR NEAR ELECTRIC LINES BE SURE THE

HOSE IS MAINTAINED AS NON-CONDUCTIVE. THE HOSE

SHOULD BE REGULARLYTESTED FOR ELECTRIC CURRENT

LEAKAGE IN ACCORDANCE WITH YOUR SAFETY DEPART-

MENT INSTRUCTIONS.

07636

Name Tag

2. A HYDRAULIC LEAK OR BURST MAY CAUSE OIL INJECTION

INTO THE BODY OR CAUSE OTHER SEVERE PERSONAL

INJURY.

4. DO NOT CONNECT OPEN-CENTER TOOLS TO CLOSED-

CENTER HYDRAULIC SYSTEMS. THIS MAY RESULT IN

LOSS OF OTHER HYDRAULIC FUNCTIONS POWERED BY

THE SAME SYSTEMAND/OR SEVERE PERSONAL INJURY.

A. DO NOT EXCEED SPECIFIED FLOW AND PRESSURE

FOR THIS TOOL. EXCESS FLOW OR PRESSURE MAY

CAUSE A LEAK OR BURST.

04746

Auto Oiler Decal

5. BYSTANDERS MAY BE INJURED IN YOUR WORK AREA.

KEEP BYSTANDERS CLEAR OF YOUR WORK AREA.

B. DO NOT EXCEED RATED WORKING PRESSURE OF

HYDRAULIC HOSE USED WITH THIS TOOL. EXCESS

PRESSURE MAY CAUSE A LEAK OR BURST.

6. WEAR HEARING, EYE, FOOT, HAND AND HEAD PRO-

TECTION.

7. TO AVOID PERSONAL INJURY OR EQUIPMENT DAMAGE,

ALL TOOL REPAIR MAINTENANCE AND SERVICE MUST

ONLY BE PERFORMED BY AUTHORIZED AND PROPERLY

TRAINED PERSONNEL.

C. CHECK TOOL HOSE COUPLERS AND CONNECTORS

DAILY FOR LEAKS. DO NOT FEEL FOR LEAKS WITH

YOUR HANDS. CONTACT WITH A LEAK MAY RESULT

IN SEVERE PERSONAL INJURY.

NOTE

THE INFORMATION LISTED ON THE

STICKERS SHOWN, MUST BE LEGIBLE AT ALL

TIMES.

I M P O R T A N T

REPLACE DECALS IF THEY BECOME WORN

OR DAMAGED. REPLACEMENTS ARE

AVAILABLE FROM YOUR LOCAL STANLEY

DISTRIBUTOR.

READ OPERATION MANUAL AND

SAFETY INSTRUCTIONS FOR THIS

TOOL BEFORE USING IT.

READ OPERATION MANUAL AND

SAFETY INSTRUCTIONS FOR THIS

TOOL BEFORE USING IT.

USE ONLY PARTS AND REPAIR

PROCEDURES APPROVED BY

STANLEY AND DESCRIBED IN THE

OPERATION MANUAL.

USE ONLY PARTS AND REPAIR

PROCEDURES APPROVED BY

STANLEY AND DESCRIBED IN THE

OPERATION MANUAL.

The safety tag (P/N 15875) at right is attached to

the tool when shipped from the factory. Read and

understand the safety instructions listed on this tag

before removal. We suggest you retain this tag and

attach it to the tool when not in use.

TAG TO BE REMOVED ONLY BY

TOOL OPERATOR.

TAG TO BE REMOVED ONLY BY

TOOL OPERATOR.

SEE OTHER SIDE

SAFETY TAG P/N 15875 (Shown smaller then actual size)

CS05/CS06 User Manual ◄ 9

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