Homelite Chainsaw UT10510 Manual

OPERATOR'S MANUAL  
14 in. (356 mm) 33cc Chain Saw  
Model No. UT10510  
Your new chain saw has been engineered and manufactured to Homelite’s high standard for dependability, ease of operation,  
and operator safety. Properly cared for, it will give you years of rugged, trouble-free performance.  
WARNING: To reduce the risk of injury, the user must read and understand the operator’s manual before  
using this product.  
Thank you for buying a Homelite chain saw.  
SAVE THIS MANUAL FOR FUTURE REFERENCE  
TABLE OF CONTENTS  
Introduction..................................................................................................................................................................... 2  
General Safety Rules .................................................................................................................................................. 3-4  
Specific Safety Rules................................................................................................................................................... 4-5  
Symbols.......................................................................................................................................................................... 6  
Specifications ................................................................................................................................................................. 7  
Features ......................................................................................................................................................................... 8  
Operation ................................................................................................................................................................... 9-21  
Maintenance ............................................................................................................................................................ 22-32  
Bar and Chain Combination.......................................................................................................................................... 33  
Troubleshooting ....................................................................................................................................................... 33-34  
Warranty ....................................................................................................................................................................... 35  
Parts Ordering/Service ................................................................................................................................................. 36  
INTRODUCTION  
IMPORTANT  
WARNING:  
Servicing requires extreme care and knowledge and  
should be performed only by a qualified service  
Carefully read through this entire operator's manual  
technician. When servicing use only identical Homelite  
before using your new saw. Pay close attention to  
replacement parts.  
the Safety Rules and all Safety Alert Symbols  
For safe operation, read and understand all instructions  
before using the chain saw. Follow all safety  
instructions. Failure to follow all safety instructions  
listed below, may result in serious personal injury.  
including Danger, Warning, and Caution. These  
safety rules are for your safety and to prevent  
possible serious injury. If you use your saw properly  
and only for what it is intended, you will enjoy years  
of safe, reliable service.  
Look for this symbol to point out important safety precautions.  
It means attention!!! Your safety is involved.  
WARNING:  
The operation of any power tool can result in foreign objects being thrown into your eyes, which  
can result in severe eye damage. Before beginning tool operation, always wear safety goggles or  
safety glasses with side shields and a full face shield when needed. We recommend Wide Vision  
SafetyMaskforuseovereyeglassesorstandardsafetyglasseswithsideshields. Alwaysweareye  
protection which is marked to comply with ANSI Z87.1.  
Page 2  
GENERAL SAFETY RULES  
DO NOT OPERATE A CHAIN SAW WITH ONE  
WARNING:  
HAND. Serious injury to the operator, helpers,  
bystanders, or any combination of these persons may  
result from one-handed operation. A chain saw is  
intended for two-handed use.  
The warnings, labels, and instructions found in this  
section of the operator's manual are for your safety.  
Failure to follow all instructions may result in serious  
personal injury.  
DO NOT OPERATE A CHAIN SAW WHEN YOU ARE  
FATIGUED. Never operate a chain saw when you are  
tired or under the influence of medication, drugs, or  
alcohol.  
Safe operation of this tool requires that you read and  
understand this operator's manual and all labels affixed to  
the tool. Safety is a combination of using common sense,  
staying alert, and knowing how your saw works.  
USE SAFETY FOOTWEAR. Wear snug-fitting clothing,  
protective gloves, and eye, hearing, and head  
protection devices.  
READ ALL INSTRUCTIONS  
DO NOT STAND ON ANY UNSTABLE SURFACE  
while using your chain saw, that includes ladders,  
scaffolds, trees, etc.  
KNOW YOUR TOOL. Read the operator's manual  
carefully. Learn the saw's applications and limitations  
as well as the specific potential hazards related to this  
tool.  
USE CAUTION WHEN HANDLING FUEL. Move the  
chain saw at least 30 feet (9 m) from the fueling point  
before starting the engine.  
KICKBACK MAY OCCUR WHEN THE NOSE OR TIP  
OF THE GUIDE BAR touches an object or when the  
wood closes in and pinches the saw chain in the cut.  
Tip contact in some cases may cause a lightning-fast  
reverse reaction kicking the guide bar up and back  
toward the operator. Pinching the saw chain along the  
top of the guide bar may push the guide bar rapidly  
back toward the operator. Either of these reactions may  
cause you to lose control of the saw which could result  
in serious personal injury. DO NOT rely exclusively  
upon the safety devices built into your saw. As a chain  
saw user, you should take several steps to keep your  
cutting jobs free from accident or injury.  
DO NOT ALLOW OTHER PERSONS to be near the  
chain saw when starting or cutting with the chain saw.  
Keep bystanders and animals out of the work area.  
DO NOT START CUTTING until you have a clear work  
area, secure footing, and a planned retreat path from  
the falling tree.  
KEEP ALL PARTS OF YOUR BODY away from the  
saw chain when the engine is running.  
ALWAYS CARRY THE CHAIN SAW WITH THE  
ENGINE STOPPED AND THE BRAKE ENGAGED,  
the guide bar and saw chain to the rear, and the  
muffler away from your body. When transporting the  
chain saw, use the appropriate guide bar scabbard.  
1. With a basic understanding of kickback, you can  
reduce or eliminate the element of surprise. Sudden  
surprise contributes to accidents.  
DO NOT OPERATE A CHAIN SAW THAT IS  
DAMAGED, improperly adjusted, or not completely and  
securely assembled. Be sure that the saw chain stops  
moving when the throttle control trigger is released.  
2. Keep a good firm grip on the saw with both hands  
when the engine is running. Place your right hand  
on the rear handle and your left hand on the front  
handle with your thumbs and fingers encircling the  
chain saw handles. A firm grip together with a stiff  
left arm will help you maintain control of the saw if  
kickback occurs.  
SHUT OFF THE ENGINE before setting the chain saw  
down. DO NOT leave the engine running unattended.  
USE EXTREME CAUTION when cutting small-size  
brush and saplings because slender material may  
catch the saw chain and be whipped toward you or pull  
you off balance.  
3. Make sure that the area in which you are cutting is  
free from obstructions. DO NOT let the nose of the  
guide bar contact a log, branch, fence, or any other  
obstruction that could be hit while you are operating  
the saw.  
WHEN CUTTING A LIMB that is under tension, be  
alert for springback so that you will not be struck when  
the tension in the wood fibers is released.  
4. Cut at high engine speeds. Always cut with the  
engine running at full speed. Fully squeeze the  
throttle trigger and maintain a steady cutting speed.  
KEEP THE HANDLES dry, clean, and free of oil or fuel  
mixture.  
5. Do not overreach or cut above chest height.  
OPERATE THE CHAIN SAW ONLY in well-ventilated  
areas.  
6. Follow the manufacturer's sharpening and  
maintenance instructions for the saw chain.  
DO NOT OPERATE A CHAIN SAW IN A TREE unless  
you have been specifically trained to do so.  
7. Only use replacement bars and chains specified by  
the manufacturer or the equivalent.  
Page 3  
GENERAL SAFETY RULES  
ALL CHAIN SAW SERVICE, other than the items  
                                                                                                           
                                                                                                           
FOLLOW THE SHARPENING and maintenance  
instructions for the saw chain.  
listed in the instruction manual and all maintenance,  
should be performed by competent chain saw service  
personnel. (For example, if improper tools are used to  
remove the flywheel or if an improper tool is used to  
hold the flywheel in order to remove the clutch,  
structural damage to the flywheel could occur and  
subsequently could cause the flywheel to burst.)  
USE ONLY THE REPLACEMENT GUIDE BARS and  
low kickback chains specified for your saw.  
DO NOT adapt your powerhead to a bow guide or use it  
to power any attachments or devices not listed for your  
saw.  
SAVE THESE INSTRUCTIONS. Refer to them fre-  
quently and use to instruct other users. If you loan  
someone this tool, loan them these instructions also.  
KEEP SAFE-T-TIP ANTI-KICKBACK NOSE GUARD  
properly mounted on the guide bar to prevent rotational  
kickback.  
SPECIFIC SAFETY RULES  
Wear eye protection which is marked to comply with  
ANSI Z87.1, as well as, hearing and head protection  
when operating this equipment.  
WARNING:  
The warnings, labels, and instructions found in this  
section of the operator's manual are for your safety.  
Failure to follow all instructions may result in serious  
personal injury.  
REFUELING (DO NOT SMOKE!)  
To reduce the risk of fire and burn injury, handle fuel  
with care. It is highly flammable.  
Mix and store fuel in a container approved for gasoline.  
Mix fuel outdoors where there are no sparks or flames.  
GENERAL PRECAUTIONS  
DO NOT CUT VINES and/or small underbrush (less  
Select bare ground, stop the engine, and allow it to  
than 3 in./76 mm in diameter).  
cool before refueling.  
MUFFLER SURFACES ARE VERY HOT during and  
after operation of the chain saw; keep all body parts  
away from the muffler. Serious burns may occur if  
contact is made with the muffler.  
Loosen the fuel cap slowly to release pressure and to  
keep fuel from escaping around the cap.  
Tighten the fuel cap securely after refueling.  
Always hold the chain saw with both hands when the  
engine is running. Use a firm grip with thumbs and  
fingers encircling the chain saw handles.  
Wipe spilled fuel from the unit. Move 30 feet (9 m)  
away from refueling site before starting engine.  
Never attempt to burn off spilled fuel under any circum-  
Never let anyone use your chain saw who has not  
received adequate instructions in its proper use. This  
applies to rentals as well as privately owned saws.  
stances.  
BASIC PRECAUTIONS IN THE CUTTING/  
WORK AREA  
Do not operate a chain saw in a tree.  
Do not cut from a ladder, this is extremely dangerous.  
Before you start the engine, make sure the saw chain is  
not contacting any object.  
Operate the chain saw only in well ventilated areas.  
Keep bystanders and animals out of the work area. Do  
not allow other persons to be nearby during starting or  
cutting with the chain saw.  
SAFETY APPAREL  
Wear snug fitting clothing. Always wear heavy, long  
pants, boots, and gloves. Do not wear jewelry, short  
pants, sandals, or go barefoot. Do not wear loose fitting  
clothing, which could be drawn into the engine or catch  
the chain or underbrush. Wear overalls, jeans, or chaps  
made of cut resistant material or ones that contain cut  
resistant inserts. Secure hair so that it is above shoul-  
der level.  
Note: The size of the work area depends on the job  
being performed as well as the size tree or workpiece  
involved. For example, felling a tree requires a larger  
work area than making other cuts (i.e., bucking cuts,  
etc.).  
Wear non-slip safety footwear and heavy-duty gloves to  
improve your grip and to protect your hands.  
Page 4  
SPECIFIC SAFETY RULES  
PUSH AND PULL  
See Figure 1.  
MAINTENANCE PRECAUTIONS  
Never operate a chain saw that is damaged, improperly  
adjusted, or is not completely and securely assembled. Be  
sure that the saw chain stops moving when the throttle  
control trigger is released. If the saw chain moves at idle  
speed, the carburetor may need adjusting. Refer to  
“Operation” later in this manual. If the saw chain still  
moves at idle speed after adjustment has been made,  
contact a Homelite Service Center for adjustment and  
discontinue use until the repair is made.  
The reaction force is always opposite to the direction the  
chain is moving. Thus, the operator must be ready to  
control the PULL when cutting on the bottom edge of the  
bar and the PUSH when cutting along the top edge.  
WARNING:  
All chain saw service, other than items in the operator's  
manual maintenance instructions, should be performed  
by competent chain saw service personnel. If improper  
tools are used to remove the flywheel or clutch, or if an  
improper tool is used to hold the flywheel in order to  
remove the clutch, structural damage to the flywheel  
could occur which could subsequently cause the  
flywheel to burst and serious injury could result.  
PULL  
KICKBACK  
Kickback is a dangerous reaction that can lead to serious  
injury. Do not rely only on the safety devices provided with  
your saw. As a chain saw user, you must take special  
safety precautions to help keep your cutting jobs free from  
accident or injury.  
PUSH  
Note: See the "Operation" section later in this manual for  
added information on kickback and how to avoid serious  
personal injury.  
Fig. 1  
Note: Your chain saw has been fully factory tested. It is  
normal to find some slight oil residue on the saw.  
Page 5  
SYMBOLS  
Important: Some of the following symbols may be used on your tool. Please study them and learn their meaning. Proper  
interpretation of these symbols will allow you to operate the tool better and safer.  
SYMBOL  
NAME  
EXPLANATION  
Indicates danger, warning or caution. It means attention!!!  
Your safety is involved.  
Safety Alert Symbol  
Your manual contains special messages to bring  
attention to potential safety concerns, machine damage  
as well as helpful operating and servicing information.  
Please read all the information carefully to avoid injury  
and machine damage.  
Read Your Operator’s Manual  
Wear eye, hearing, and head protection when operating  
this equipment.  
Eye, Hearing, and Head Protection  
The SAFE-T-TIP nose guard on the guide bar helps  
prevent kickback.  
SAFE-T-TIP Nose Guard  
No Smoking  
No smoking, sparks, or open flame.  
Diagonal line across a symbol means this is prohibited  
or should be avoided.  
Prohibited Symbol  
Hold and operate the saw properly with both hands.  
Do not operate the saw using only one hand.  
Operate with Two  
Hands  
One Handed  
Engines produce carbon monoxide which is an odorless,  
deadly poison. Do not operate in an enclosed area.  
Carbon Monoxide  
Kickback  
Danger – beware of kickback.  
Avoid bar nose contact.  
Bar Nose Contact  
Gloves  
Wear non-slip gloves.  
Page 6  
SYMBOLS  
The purpose of safety symbols is to attract your attention to possible dangers. The safety symbols, and the explanations  
with them, deserve your careful attention and understanding. The safety warnings do not by themselves eliminate any  
danger. The instructions or warnings they give are not substitutes for proper accident prevention measures.  
Symbol  
Meaning  
DANGER: Indicates an imminently hazardous situation which, if not avoided, will result in death or  
serious injury.  
WARNING: Indicates a potentially hazardous situation which, if not avoided, could result in death or  
serious injury.  
CAUTION: Indicates a potentially hazardous situation which, if not avoided, may result in minor or  
moderate injury.  
CAUTION: (Without Safety Alert Symbol) Indicates a situation that may result in property damage.  
SAVE THESE INSTRUCTIONS  
SPECIFICATIONS  
Weight - No bar, chain, fuel or oil ........................................................................................................... 9.7 lbs. (4.4 kg)  
Fuel tank volume.................................................................................................................................... 19.4 oz. (575 ml)  
Chain oil tank volume ............................................................................................................................. 11.8 oz. (350 ml)  
Bar lengths ............................................................................................................................................... 14 in. (356 mm)  
Chain pitch .............................................................................................................................................. .375 in (9.5 mm)  
Chain gauge ......................................................................................................................................... .050 in. (1.25 mm)  
Chain type ....................................................................................................................................................... Low Profile  
Drive sprocket ........................................................................................................................................................ 6-tooth  
Engine displacement .................................................................................................................................. 2.0 in.3 (33 ml)  
Maximum engine power (ISO 7293) .................................................................................................... 1.78HP (1.33 kW)  
Idle engine speed ................................................................................................................................ 2,600 - 3,400 RPM  
Fuel tank capacity .................................................................................................................................. 19.4 oz. (575 ml)  
Oil tank capacity..................................................................................................................................... 11.8 oz. (350 ml)  
Page 7  
FEATURES  
TRIGGER  
RELEASE  
THROTTLE LOCK  
BUTTON  
CHAIN OIL  
CAP  
FRONT HAND  
GUARD  
SAFE-T-TIP  
BAR MOUNTING  
NUTS  
FRONT  
HANDLE  
CHOKE LEVER  
CLUTCH  
COVER  
PRIMER BULB  
CYLINDER  
COVER  
STARTER  
GRIP  
REAR  
HANDLE  
STARTER/FAN  
HOUSING  
S
T
O
P
IGNITION  
SWITCH  
THROTTLE  
TRIGGER  
FUEL CAP  
Fig. 2  
Page 8  
OPERATION  
GUIDE BARS  
Generally, guide bars with small radius tips have some-  
what lower kickback potentials.  
WARNING:  
The warnings and instructions in this section of the  
operator's manual are for your safety and to prevent  
serious personal injury.  
When making a replacement, be sure to order one of the  
Homelite bars listed for your saw in this operator's manual.  
The proper size SAFE-T-TIP nose guard comes installed  
on the bar. Use only guide bars that have a provision for  
mounting the SAFE-T-TIP.  
UNDERSTANDING YOUR CHAIN SAW  
SAFETY DEVICES  
SAFE-T-TIP ANTI-KICKBACK NOSE GUARD  
See Figure 3.  
WARNING:  
KICKBACK occurs when the moving chain contacts  
an object at the upper portion of the tip of the guide  
bar or when the wood closes in and pinches the saw  
chain in the cut. Contact at the upper portion of the  
tip of the guide bar can cause the chain to dig into  
the object and stop the chain for an instant. The  
result is a lightning fast, reverse reaction which kicks  
the guide bar up and back toward the operator. If the  
saw chain is pinched along the top of the guide bar,  
the guide bar can be driven rapidly back toward the  
operator. Either of these reactions can cause loss of  
saw control which can result in serious injury.  
The SAFE-T-TIP prevents kickback because it covers the  
tip of the bar where rotational kickback is generated.  
Inexperienced persons should never attempt to cut when  
the SAFE-T-TIP has been removed from the bar tip.  
SAFE-T-TIP  
Do not rely exclusively upon the safety devices built  
into your saw. As a chain saw user, you should take  
several steps to keep your cutting jobs free from  
accident or injury.  
Fig. 3  
Users, such as professional loggers who need to draw the  
tip through the cut, make boring cuts, or cut logs bigger  
than the bar length, should reinstall the SAFE-T-TIP as  
soon as those cuts are complete. When cutting without  
the SAFE-T-TIP, the user must use proper techniques as  
shown in the manual to avoid kickback.  
Note: Refer to “Maintenance” later in this manual for  
instructions on reinstalling the SAFE-T-TIP nose guard.  
LOW KICKBACK SAW CHAIN  
The rakers (depth gauges) ahead of each cutter can  
minimize the force of a kickback reaction by preventing  
the cutters from digging in too deeply at the kickback  
zone. Only use replacement chain that is equivalent to  
the original chain or has been certified as a low kickback  
chain.  
As saw chains are sharpened, they lose some of the low  
kickback qualities and extra caution is required.  
Page 9  
OPERATION  
immediately with clean water. If irritation is still present,  
see a doctor immediately.  
KICKBACK PRECAUTIONS  
See Figures 4 and 5.  
Clean up spilled fuel immediately.  
Rotational kickback occurs when the moving chain con-  
tacts an object at the Kickback Danger Zone of the guide  
bar. The result is a lightning fast, reverse reaction which  
kicks the guide bar up and back towards the operator. This  
reaction can cause loss of control which can result in  
serious injury.  
MIXING THE FUEL  
This product is powered by a 2-cycle engine and  
requires pre-mixing gasoline and 2-cycle oil. Pre-mix  
unleaded gasoline and 2-cycle engine oil in a clean  
container approved for gasoline.  
This engine is certified to operate on unleaded gasoline  
intended for automotive use with an octane rating of 87  
([R + M] / 2) or higher.  
KICKBACK DANGER  
ZONE  
Do not use any type of pre-mixed gasoline/oil from fuel  
service stations, this includes the pre-mixed gasoline/oil  
intended for use in mopeds, motorcycles, etc.  
Use a high quality 2-cycle self-mixing oil for air-cooled  
Fig. 4  
engines. Do not use automotive oil or 2-cycle outboard  
oil.  
ROTATIONAL  
KICKBACK  
Mix 2% oil into the gasoline. This is a 50:1 ratio.  
Mix the fuel thoroughly and each time before fueling.  
Mix in small quantities. Do not mix quantities larger than  
usable in a 30-day period. A 2-cycle oil containing a fuel  
stabilizer is recommended.  
50:1  
GAS  
FUEL  
MIX  
FILLING THE TANK  
See Figure 6.  
Fig. 5  
Refer to “Specific Safety Rules – Refueling” earlier in this  
manual for additional safety information.  
WARNING:  
1. Clean the surface around fuel cap to prevent contam-  
Always shut off engine before fueling. Never add fuel  
to a machine with a running or hot engine. Move at  
least 30 ft. (9 m) from refueling site before starting  
the engine. DO NOT SMOKE! Failure to heed this  
warning can result in possible personal injury.  
ination.  
2. Loosen the fuel cap slowly.  
3. Carefully pour the fuel mixture into the tank. Avoid  
spillage.  
4. Prior to replacing the fuel cap, clean and inspect the  
FUEL AND REFUELING  
gasket.  
5. Immediately replace the fuel cap and hand tighten.  
HANDLING THE FUEL SAFELY  
Wipe up any fuel spillage.  
Note: It is normal for the engine to emit smoke during  
and after the first use.  
WARNING:  
Check for fuel leaks, if any are found, correct them  
before using the saw to prevent fire or burn injury.  
50:1  
GAS  
OIL  
Always handle fuel with care, it is highly flammable.  
Always refuel outdoors and do not inhale fuel vapors.  
Do not let gasoline or oil come in contact with skin.  
FUEL  
MIX  
1 Quart  
2 Quart  
3 Quart  
4 Quart  
5 Quart  
+
+
+
+
+
.67 oz.  
1.35 oz.  
2.0 oz.  
2.7 oz.  
3.38 oz.  
=
=
=
=
=
50:1  
Keep gasoline and oil away from the eyes. If gasoline  
or oil comes in contact with the eyes, wash them  
}
Page 10  
OPERATION  
STARTING THE ENGINE  
See Figures 8 through 14.  
WARNING:  
Keep your body to the left of the chain line. Never  
straddle the saw or chain, or lean over past the  
chain line.  
S
1. Place the chain saw on level ground and ensure that no  
objects or obstructions are in immediate vicinity that  
could come in contact with the bar and chain.  
Fig. 6  
2. Hold the front handle firmly with the left hand and put  
ADDING OIL  
See Figure 7.  
your right foot onto the base of the rear handle.  
Use HOMELITE Bar and Chain Oil. It is designed for  
chains and chain oilers, and is formulated to perform over  
a wide temperature range with no dilution required. Chain  
saw should use approximately one tank of oil per tank of  
fuel.  
Note: Do not use dirty, used or otherwise contaminated  
oils. Damage may occur to the oil pump, bar, or chain.  
1. Carefully pour the bar and chain oil into the tank.  
2. Fill the oil tank every time you fuel the engine.  
Fig. 8  
IGNITION SWITCH  
IN THE RUN  
POSITION  
S
T
O
P
STOP  
Fig. 9  
PRIMER BULB  
Fig. 7  
Fig. 10  
Page 11  
OPERATION  
STARTING THE ENGINE:  
STARTER  
GRIP  
3. Set the ignition switch to the RUN (I) position.  
4. Fully press and release the PRIMER BULB 7 times.  
5. Pull CHOKE lever all the way OUT to full position.  
6. While squeezing both the trigger release and throttle  
trigger, push in the throttle lock button. Release the  
throttle trigger. This latches the trigger for starting.  
Fig. 13  
TRIGGER  
RELEASE  
CHOKE LEVER  
FULL CHOKE  
S
T
O
P
HALF CHOKE  
RUN POSITION  
THROTTLE TRIGGER  
Fig. 14  
Fig. 11  
TRIGGER  
RELEASE  
S
T
O
P
THROTTLE  
LOCK BUTTON  
THROTTLE TRIGGER  
Fig. 12  
Page 12  
OPERATION  
7. When the temperature is above 50° F, pull the  
STOPPING THE ENGINE  
STARTER GRIP until the engine attempts to start, but  
no more than 3 times. When the temperature is below  
50° F, pull the STARTER GRIP until the engine  
attempts to start, but no more than 5 times.  
See Figure 15.  
Release the throttle trigger and let the engine return to  
idle. To stop the engine, move the ignition switch to the  
” stop position. Do not put the chain saw on the  
8. Push CHOKE lever to half choke position.  
9. Pull STARTER GRIP until engine runs.  
ground when the chain is still moving.  
If the ignition switch will not stop the saw when set to the  
Note: Allow the saw to run in this position 15-30  
seconds depending upon the temperature.  
stop “  
” position, have the ignition switch repaired  
before using the chain saw again to prevent unsafe  
conditions or serious injury.  
10. Push CHOKE lever all the way IN.  
11. SQUEEZE and release the throttle trigger to return the  
Important: When you are finished using the saw, relieve  
tank pressures by loosening the CHAIN OIL and FUEL  
MIX caps. Then retighten the caps. Allow the engine to  
cool before storing.  
engine to idle.  
Now you are ready to pick up the saw. Use the proper  
grip for both handles, refer to “Operation” for additional  
information.  
IGNITION SWITCH  
IN THE STOP  
POSITION  
S
T
O
P
STOP  
Fig. 15  
Page 13  
OPERATION  
PREPARING FOR CUTTING  
PROPER GRIP ON HANDLES  
See Figures 16 and 17.  
Refer to “Specific Safety Rules – Safety Apparel” earlier in  
this manual for appropriate safety equipment.  
Wear non-slip gloves for maximum grip and protection.  
Hold the saw firmly with both hands. Always keep your  
LEFT HAND on the front handle and your RIGHT  
HAND on the rear handle so that your body is to the left  
of the chain line.  
CHAIN LINE  
WARNING:  
DO NOT operate the throttle trigger with your left hand  
and hold the front handle with your right hand. Never  
allow any part of your body to be in the chain line while  
operating a saw.  
WARNING:  
Never use a left-handed (cross-handed) grip or any  
stance that would place your body or arm across the  
chain line.  
PROPER CUTTING STANCE  
See Figure 18.  
Balance your weight with both feet on solid ground.  
Maintain a proper grip on the saw whenever the engine  
is running. The fingers should encircle the handle and  
the thumb is wrapped under the handlebar. This grip is  
least likely to be broken (by a kickback or other sudden  
reaction of the saw). Any grip in which the thumb and  
fingers are on the same side of the handle is dangerous  
because a slight kick of the saw can cause loss of  
control.  
Keep left arm with elbow locked in a “straight arm”  
position to withstand any kickback force.  
Keep your body to the left of the chain line.  
Keep your thumb on underside of handlebar.  
STRAIGHT  
ARM  
CHAIN LINE  
THUMB ON  
UNDERSIDE OF  
HANDLE BAR  
Fig. 16  
PROPER GRIP  
Fig. 18  
Fig. 17  
Page 14  
OPERATION  
Do not fell trees near electrical wires or buildings.  
BASIC OPERATING/CUTTING PROCEDURES  
Leave this operation for professionals.  
Practice cutting a few small logs using the following  
technique to get the “feel” of using your saw before you  
begin a major sawing operation.  
Cut only when visibility and light are adequate for you to  
see clearly.  
1. Take the proper stance in front of the wood with the saw  
ADJUSTING THE CARBURETOR  
idling.  
See Figures 20 and 21.  
2. Accelerate the engine to full throttle just before entering  
Before adjusting the carburetor, clean the air filter and the  
starter cover vents. Allow the engine to warm up prior to  
carburetor adjustment. Refer to “Maintenance” later in this  
manual.  
the cut by squeezing the throttle trigger.  
3. Begin cutting with the saw against the log.  
4. Keep the engine at full throttle the entire time you are  
cutting.  
5. Allow the chain to cut for you; exert only light downward  
pressure. Forcing the cut could result in damage to the  
bar, chain, or engine.  
AIR FILTER  
6. Release the throttle trigger as soon as the cut is com-  
pleted allowing the engine to idle. Running the saw at  
full throttle without a cutting load can result in unneces-  
sary wear to the chain, bar, and engine.  
7. Do not put pressure on the saw at the end of the cut.  
WORK AREA PRECAUTIONS  
See Figure 19.  
S
T
O
P
Fig. 20  
Cut only wood or materials made from wood; no sheet  
metal, no plastics, no masonry, no non-wood building  
materials.  
Never allow children to operate your saw. Allow no  
person to use this chain saw who has not read this  
operator's manual or received adequate instructions for  
the safe and proper use of this chain saw.  
S
T
O
P
Keep everyone – helpers, bystanders, children, and  
animals, a SAFE DISTANCE from the cutting area.  
During felling operations, the safe distance should be a  
least twice the height of the largest trees in the felling  
area. During bucking operations, keep a minimum  
distance of 15 feet (4.5m) between workers.  
STARTER COVER  
VENTS  
Fig. 21  
The carburetor is factory set and should not require  
adjusting. The carburetor will permit only limited adjust-  
ment of the “L” (Low Jet) and “H” (High Jet) needles. Any  
adjustment should be done by a Homelite Service Center.  
Under no circumstances should the “L” (Low Jet) and “H”  
(High Jet) needles be forced outside the range of adjust-  
ment.  
CAUTION:  
Serious damage can occur to the engine if improper  
adjustments are made to the “L” and “H” needles.  
Fig. 19  
Always cut with both feet on solid ground to prevent  
Do not force the “L” and “H” needles outside the  
adjustment range!  
being pulled off balance.  
Do not cut above chest height as a saw held higher is  
difficult to control against kickback forces.  
Page 15  
OPERATION  
ADJUSTING IDLE SPEED  
FELLING TREES  
If the engine starts, runs, and accelerates but will not  
idle, turn the idle speed screw “ T ” clockwise to  
increase idle speed.  
HAZARDOUS CONDITIONS  
WARNING:  
Do not fell trees during periods of high wind or heavy  
precipitation. Wait until the hazardous weather has  
ended.  
If the chain turns at idle, turn the idle speed screw “ T ”  
counterclockwise to reduce the idle RPM and stop the  
chain movement. If the saw chain still moves at idle  
speed, contact a Homelite Service Center for adjust-  
ment and discontinue use until the repair is made.  
When felling a tree, it is important that you heed the  
following warnings to prevent possible serious injury.  
WARNING:  
Do not cut down trees having an extreme lean or large  
trees with rotten limbs, loose bark, or hollow trunks.  
Have these trees pushed or dragged down with heavy  
equipment, then cut them up.  
THE SAW CHAIN SHOULD NEVER TURN AT IDLE.  
Turn the idle speed screw “T” counterclockwise to  
reduce the idle RPM and stop the chain, or contact a  
Homelite Service Center for adjustment and  
discontinue use until the repair is made.  
Do not cut trees near electrical wires or buildings.  
Check the tree for damaged or dead branches that  
Serious personal injury may result from the saw  
chain turning at idle.  
could fall and hit you during felling.  
Periodically glance at the top of the tree during the  
backcut to assure the tree is going to fall in the  
desired direction.  
If the tree starts to fall in the wrong direction, or if the  
saw gets caught or hung up during the fall, leave the  
saw and save yourself!  
S
T
O
P
Fig. 22  
WARNING:  
Weather conditions and altitude may affect carbure-  
tion.  
Do not allow bystanders close to the chain saw while  
adjusting the carburetor.  
Page 16  
OPERATION  
PROPER PROCEDURE FOR TREE FELLING  
See Figures 23 through 27.  
1. Pick your escape route (or routes in case the in-  
tended route is blocked). Clear the immediate area  
around the tree and make sure there are no obstruc-  
tions in your planned path of retreat. Clear the path of  
safe retreat approximately 135° from the planned line  
of fall.  
PLANNED LINE OF  
FALL  
2. Consider the force and direction of the wind, the lean  
and balance of the tree, and the location of large  
limbs. These things influence the direction in which  
the tree will fall. Do not try to fell a tree along a line  
different from its natural line of fall.  
3. Cut a notch about 1/3 the diameter of the trunk in the  
side of the tree. Make the notch cuts so they intersect  
at a right angle to the line of fall. This notch should be  
cleaned out to leave a straight line. To keep the weight  
of the wood off the saw, always make the lower cut of  
the notch before the upper cut.  
135°  
135° FROM PLANNED  
LINE OF FALL  
PATH OF SAFE  
RETREAT  
Fig. 23  
PLANNED LINE  
OF FALL  
PATH OF SAFE  
RETREAT  
Fig. 24  
Page 17  
OPERATION  
4. Make the backcut level and horizontal, and at a mini-  
mum of 2 inches (5 cm) above the horizontal cut of the  
notch.  
Note: Never cut through to the notch. Always leave a  
band of wood between the notch and back cut (approxi-  
mately 2 inches (5 cm) or 1/10 the diameter of the tree).  
This is called "hinge" or "hingewood". It controls the fall  
of the tree and prevents slipping or twisting or shoot-  
back of the tree off the stump.  
HINGE  
2" (5 CM) OR 1/10 DIA  
NOTCH -  
APPROX. 1/3  
DIAMETER OF  
TRUNK  
On large diameter trees, stop the back cut before it is  
deep enough for the tree to either fall or settle back on  
the stump. Then insert soft wooden or plastic wedges  
into the cut so they do not touch the chain. Drive  
wedges in, little by little, to help jack the tree over.  
BACK CUT  
2" (5 CM)  
Fig. 25  
When bucking or felling with a wedge, it may be  
necessary to remove the SAFE-T-TIP anti-kickback  
device to allow the bar to be drawn through the cut.  
After you complete the cut, reinstall the tip immediately.  
5. As tree starts to fall, stop the chain saw and put it down  
immediately. Retreat along the cleared path, but watch  
the action in case something falls your way.  
HINGE  
WARNING:  
Never cut through to the notch when making a back  
cut. The hinge controls the fall of the tree, this is the  
section of wood between the notch and backcut.  
BACK CUT  
Fig. 26  
WEDGE  
Fig. 27  
Page 18  
OPERATION  
REMOVING BUTTRESS ROOTS  
See Figure 28.  
A buttress root is a large root extending from the trunk of  
the tree above the ground. Remove large buttress roots  
prior to felling. Make the horizontal cut into the buttress  
first, followed by the vertical cut. Remove the resulting  
loose section from the work area. Follow the correct tree  
felling procedure after you have removed the large  
buttress roots. Refer to “Operation – Proper Procedure for  
Tree Felling” earlier in this manual.  
VERTICAL CUT  
LOOSE  
SECTION  
BUCKING  
See Figure 29.  
Bucking is the term used for cutting a fallen tree to the  
desired log length.  
HORIZONTAL  
CUT  
Cut only one log at a time.  
Support small logs on a saw horse or another log while  
Fig. 28  
bucking.  
Keep a clear cutting area. Make sure that no objects  
can contact the guide bar nose and chain during  
cutting, this can cause kickback. To avoid the danger,  
keep the SAFE-T-TIP anti-kickback device attached  
while cutting. Refer to “Specific Safety Rules – Kick-  
back” earlier in this manual.  
KICKBACK  
During bucking operations, stand on the uphill side so  
that the cut-off section of the log cannot roll over you.  
Sometimes it is impossible to avoid pinching (with just  
standard cutting techniques) or difficult to predict which  
way a log will settle when cut.  
BUCKING WITH A WEDGE  
See Figure 30.  
If the wood diameter is large enough for you to insert a  
soft bucking wedge without touching the chain, you  
should use the wedge to hold the cut open to prevent  
pinching.  
Fig. 29  
Note: When bucking or felling with a wedge, you may  
need to remove the SAFE-T-TIP anti-kickback device to  
allow the bar to be drawn through the cut. After you  
complete, reinstall the tip.  
WEDGE  
Fig. 30  
Page 19  
OPERATION  
BUCKING LOGS UNDER STRESS  
LOG SUPPORTED AT ONE END  
Make the first bucking cut 1/3 of the way through the log  
and finish with a 2/3 cut on the opposite side. As you cut  
the log, it will tend to bend. The saw can become pinched  
or hung in the log if you make the first cut deeper than 1/3  
of the diameter of the log.  
LOAD  
FINISHING CUT  
Give special attention to logs under stress to prevent the  
bar and chain from pinching.  
OVERBUCKING  
See Figure 31.  
Begin on the top side of the log with the bottom of the saw  
against the log; exert light pressure downward. Note that  
the saw will tend to pull away from you.  
1ST CUT 1/3 DIA  
UNDERBUCKING  
LOG SUPPORTED AT BOTH ENDS  
See Figure 32.  
Begin on the under side of the log with the top of the saw  
against the log; exert light pressure upward. During  
underbucking, the saw will tend to push back at you. Be  
prepared for this reaction and hold the saw firmly to  
maintain control.  
1ST CUT 1/3 DIA  
LOAD  
FINISHING CUT  
OVERBUCKING  
Fig. 31  
UNDERBUCKING  
Fig. 32  
Page 20  
OPERATION  
LIMBING AND PRUNING  
See Figure 33.  
SECOND CUT  
LOAD  
Work slowly, keeping both hands on the saw with a  
firm grip. Maintain secure footing and balance.  
Keep the tree between you and the chain while  
limbing.  
Do not cut from a ladder, this is extremely dangerous.  
Leave this operation for professionals.  
Do not cut above chest height as a saw held higher is  
FIRST CUT  
1/3 DIAMETER  
difficult to control against kickback.  
WARNING:  
FINISHING CUT  
Never climb into a tree to limb or prune. Do not stand  
on ladders, platforms, a log, or in any position which  
can cause you to lose your balance or control of the  
saw.  
Fig. 33  
SPRINGPOLE  
When pruning trees it is important not to make the  
flush cut next to the main limb or trunk until you have  
cut off the limb further out to reduce the weight. This  
prevents stripping the bark from the main member.  
1. Underbuck the branch 1/3 through for your first cut.  
2. Overbuck the branch to drop it.  
3. Finish by cutting smoothly and neatly against the  
main member so the bark will grow back to seal the  
wound.  
Fig. 34  
WARNING:  
WARNING:  
If the limbs to be pruned are above chest height, hire a  
professional to perform the pruning.  
Springpoles are dangerous and could strike the  
operator causing the operator to lose control of the  
chain saw. This could result in severe or fatal injury  
to the operator.  
CUTTING SPRINGPOLES  
See Figure 34.  
A springpole is any log, branch, rooted stump, or sapling  
which is bent under tension by other wood so that it  
springs back if the wood holding it is cut or removed. On a  
fallen tree, a rooted stump has a high potential of spring-  
ing back to the upright position during the bucking cut to  
separate the log from the stump. Watch out for spring-  
poles, they are dangerous.  
Page 21  
MAINTENANCE  
ASSEMBLING THE BAR AND CHAIN  
See Figures 36 through 44.  
DANGER:  
Never start the engine before installing the guide bar,  
chain, drivecase cover, and clutch drum. Without all  
these parts in place, the clutch can fly off or explode  
exposing the user to possible serious injury.  
COMBINATION  
WRENCH  
WARNING:  
To avoid serious personal injury, read and under-  
stand all the safety instructions in this section.  
BAR MOUNTING NUTS  
Fig. 35  
1. Always place the switch in the stop “ ” position before  
you work on the saw.  
3. Wear gloves when handling the chain and bar. These  
components are sharp and may contain burrs.  
CLUTCH  
COVER  
4. Remove the bar mounting nuts using a combination  
wrench or 5/8 in. wrench.  
5. Remove the clutch cover, and the outer guide bar plate.  
GUIDE BAR  
PLATE  
BAR MOUNTING NUTS  
Fig. 36  
Page 22  
MAINTENANCE  
6. Lay out the saw chain in a loop and straighten any  
kinks. The cutters should face in the direction of chain  
rotation. If they face backwards, turn the loop over.  
7. Place the chain drive links into the bar groove as  
shown.  
BAR  
GROOVE  
8. Position the chain so there is a loop at the back of the  
bar.  
9. Hold the chain in position on the bar and place the loop  
around the sprocket.  
10. Fit the bar flush against the mounting surface so that  
the bar studs are in the long slot of the bar.  
Note: When placing the bar on the bar studs ensure  
CHAIN DRIVE LINKS  
that the adjusting pin is in the chain tension pin hole.  
Fig. 39  
CUTTERS  
CHAIN ROTATION  
BAR STUDS  
CHAIN DRIVE LINKS  
Fig. 37  
ADJUSTING PIN  
CHAIN TENSIONING PIN HOLE  
GUIDE BAR  
PLATE  
Fig. 38  
CLUTCH  
SPROCKET  
COVER  
BAR  
MOUNTING  
NUTS  
Fig. 40  
Page 23  
MAINTENANCE  
11. Replace the outer guide bar plate ensuring that the bar  
pin groove is at the bottom with the upper and lower  
edges angled away from the guide bar.  
12. Replace the clutch cover and bar mounting nuts.  
13. Tighten the bar mounting nuts finger tight only. The  
bar must be free to move for tension adjustment.  
14. Remove all slack from the chain by turning the chain  
tensioning screw clockwise until the chain seats  
snugly against the bar with the drive links in the bar  
groove.  
Fig. 42  
Fig. 43  
Fig. 44  
15. Lift the tip of the guide bar up to check for sag.  
16. Release the tip of the guide bar and turn the chain  
tensioning screw 1/2 turn clockwise. Repeat this  
process until sag does not exist.  
CHAIN TENSIONING  
SCREW  
Fig. 41  
17. Hold the tip of the guide bar up and tighten the bar  
mounting nuts securely.  
The chain is correctly tensioned when there is no sag on  
the underside of the guide bar, the chain is snug, but it can  
be turned by hand without binding.  
Note: If chain is too tight, it will not rotate. Loosen the bar  
nuts slightly and turn the tension adjuster 1/4 turn counter-  
clockwise. Lift the tip of the guide bar up and retighten the  
bar nuts securely. Ensure that the chain will rotate without  
binding.  
Page 24  
MAINTENANCE  
ADJUSTING THE CHAIN TENSION  
See Figures 45, 46, and 47.  
WARNING:  
Never touch or adjust the chain while the motor is  
running. The saw chain is very sharp. Always wear  
protective gloves when performing maintenance on  
the chain.  
.050 in. (1.25 mm)  
Fig. 46  
1. Stop the engine before setting the chain tension.  
2. Make sure the guide bar nuts are loosened to finger  
tight, turn the chain tensioner clockwise to tension the  
chain.  
.050 (1.25 mm)  
Note: A cold chain is correctly tensioned when there is  
no slack on the underside of the guide bar, the chain is  
snug and it can be turned by hand without binding.  
Fig. 47  
3. Retension the chain whenever the flats on the drive  
links hang out of the bar groove.  
CHAIN MAINTENANCE  
Note: During normal saw operation, the temperature of  
the chain increases. The drive links of a correctly  
tensioned warm chain will hang approximately .050 in.  
(1.25 mm) out of the bar groove. To help determine the  
correct warm chain tension, use the tip of the combina-  
tion wrench can be used as a guide.  
See Figures 48 and 49.  
CAUTION:  
Check that the switch is in the STOP “  
before you work on the saw.  
” position  
Note: New chain tends to stretch, check the chain  
tension frequently and tension as required.  
Use only a low-kickback chain on this saw. This fast-cutting  
chain provides kickback reduction when properly main-  
tained.  
CAUTION:  
For smooth and fast cutting, maintain the chain properly.  
A chain tensioned while warm may be too tight upon  
cooling. Check the “cold tension” before next use.  
The chain requires sharpening when the wood chips are  
small and powdery, the chain must be forced through the  
wood during cutting, or the chain cuts to one side. During  
maintenance of the chain, consider the following:  
FLATS ON DRIVE LINKS  
Improper filing angle of the side plate can increase the  
risk of a severe kickback.  
Fig. 45  
Page 25  
MAINTENANCE  
Raker (depth gauge) clearance.  
SHARPENING THE CUTTERS  
See Figures 50 through 54.  
1. Too low increases the potential for kickback.  
2. Not low enough decreases cutting ability.  
Be careful to file all cutters to the specified angles and to  
the same length, as fast cutting can only be obtained  
when all cutters are uniform.  
If the cutter teeth hit hard objects such as nails and  
stones, or are abraded by mud or sand on the wood,  
have the Homelite Service Center sharpen the chain.  
1. Wear gloves for protection.  
2. Tension the chain prior to sharpening.  
Note: Inspect the drive sprocket for wear or damage  
when replacing the chain. If signs of wear or damage  
are present in the areas indicated, have the drive  
sprocket replaced by a Homelite Service Center.  
Note: Refer to “Maintenance – Adjusting the Chain  
Tension” earlier in this manual.  
3. Use a 5/32 in. diameter round file and holder. Do all of  
your filing at the midpoint of the bar.  
4. Keep the file level with the top plate of the tooth. Do not  
let the file dip or rock.  
5. Using light but firm pressure. Stroke towards the front  
RAKER  
CLEARANCE  
corner of the tooth.  
6. Lift the file away from the steel on each return stroke.  
7. Put a few firm strokes on every tooth. File all left hand  
cutters in one direction. Then move to the other side  
and file the right hand cutters in the opposite direction.  
Fig. 48  
8. Remove filings from the file with a wire brush.  
INSPECT DRIVE  
SPROCKET  
CUTTING  
CORNER  
SIDE PLATE  
TOP PLATE  
RIVET HOLE  
DEPTH GAUGE  
HEEL  
TOE  
GULLET  
Fig. 50  
Fig. 49  
RAKER (DEPTH  
GAUGE)  
CLEARANCE  
Fig. 51  
Page 26  
MAINTENANCE  
LEFT HAND  
CUTTERS  
RIGHT HAND  
CUTTERS  
Fig. 52  
Fig. 54  
CAUTION:  
A dull or improperly sharpened chain can cause  
excessive engine speed during cutting which may  
result in severe engine damage.  
WARNING:  
Improper chain sharpening increases the potential of  
kickback.  
Fig. 53  
WARNING:  
Failure to replace or repair a damaged chain can  
cause serious injury.  
WARNING:  
The saw chain is very sharp. Always wear protective  
gloves when performing maintenance to the chain.  
Page 27  
MAINTENANCE  
TOP PLATE FILING ANGLE  
See Figure 55.  
MAINTAINING DEPTH GAUGE CLEARANCE  
See Figures 57, 58, and 59.  
CORRECT 30° - file holders are marked with guide  
marks to align file properly to produce correct top plate  
angle.  
Maintain the depth gauge at a clearance of .025 in.  
(0.6 mm). Use a depth gauge tool for checking the  
depth gauge clearances.  
LESS THAN 30° – for cross cutting.  
Every time the chain is filed, check the depth gauge  
clearance.  
MORE THAN 30° – feathered edge dulls quickly.  
Use a flat file and a depth gauge jointer to lower all  
gauges uniformly. Use a .025 in. (0.6mm) depth gauge  
jointer. After lowering each depth gauge, restore  
original shape by rounding the front. Be careful not to  
damage adjoining drive links with the edge of the file.  
SIDE PLATE ANGLE  
See Figure 56.  
CORRECT 80o – Produced automatically if you use the  
correct diameter file in the file holder.  
HOOK – “Grabs” and dulls quickly, increases the  
Depth gauges must be adjusted with the flat file in the  
same direction the adjoining cutter was filed with the  
round file. Use care not to contact cutter face with flat  
file when adjusting depth gauges.  
potential of KICKBACK.  
Results from using a file with a diameter too small or a  
file held too low.  
BACKWARD SLOPE – Needs too much feed pressure,  
DEPTH GAUGE  
causes excessive wear to the bar and chain.  
Results from using a file with a diameter too large or file  
held too high.  
.025 in.  
(0.6 mm)  
TOP PLATE FILING ANGLE  
30°  
Fig. 57  
DEPTH GAUGE JOINTER  
CORRECT  
LESS THAN 30°  
MORE THAN 30°  
FLAT FILE  
Fig. 58  
INCORRECT  
Fig. 55  
SIDE PLATE FILING ANGLE  
80°  
RESTORE ORIGINAL  
SHAPE BY ROUNDING  
THE FRONT  
CORRECT  
HOOK  
BACKWARD SLOPE  
Fig. 59  
INCORRECT  
Fig. 56  
Page 28  
MAINTENANCE  
MAINTAINING THE SAFE-T-TIP NOSE  
GUARD  
See Figures 61 and 62.  
MAINTAINING THE GUIDE BAR  
See Figure 60.  
CAUTION:  
Make sure the chain has stopped before you do any  
work on the saw.  
CAUTION:  
Make sure the chain has stopped before you do any  
work on the saw.  
Every week of use, reverse the guide bar on the saw to  
distribute the wear for maximum bar life. The bar should  
be cleaned every day of use and checked for wear and  
damage.  
WARNING:  
Although the guide bar comes with a SAFE-T-TIP anti-  
kickback device already installed, you need to check  
the tightness of the mounting screw before each use.  
Feathering or burring of the bar rails is a normal process  
of bar wear. Such faults should be smoothed with a file as  
soon as they occur.  
Tighten the mounting screw of the nose guard as in-  
structed below. These are specially hardened screws. If  
you cannot install the screw tightly, replace both the screw  
and the SAFE-T-TIP before further operation. Do not  
replace the screw with an ordinary screw.  
A bar with any of the following faults should be replaced:  
Wear inside the bar rails that permits the chain to lay  
over sideways  
Bent guide bar  
Cracked or broken rails  
Spread rails  
In addition to preventing chain contact with solid objects  
at the nose of the bar, the SAFE-T-TIP also helps keep  
the chain away from abrasive surfaces, such as the  
ground. Keep it on the right hand side of the bar where it  
will be between the chain and the ground during flush with  
ground cutting.  
In addition, lubricate guide bars (with a sprocket at their  
tip) weekly. Using a grease syringe, lubricate weekly in the  
lubricating hole.  
Turn the guide bar and check that the lubrication holes and  
chain groove are free from impurities.  
The mounting screw requires a 5/16 in. wrench (or  
adjustable wrench) to achieve the recommended tight-  
ness of 35 to 45 in.lb. (4-5 Nm). A tightness within this  
range can be achieved by using the following method.  
1. Tighten the screw with your finger.  
2. Tighten the screw an additional 3/4 of a turn using a  
wrench.  
LUBRICATING HOLE  
MOUNTING  
SCREW  
Fig. 60  
SAFE-T-TIP  
Fig. 61  
Page 29  
MAINTENANCE  
and the fan housing baffle for access to the pre-filter in  
the engine housing.  
TIGHTEN 3/4 OF  
A TURN  
Note: If you use an air hose for drying, blow through  
both sides of filter.  
CAUTION:  
Never run the engine without the air filter, serious  
damage could result.  
Make sure the air filter is correctly placed in the air  
filter cover before reassembly.  
Fig. 62  
MOUNTING THE SAFE-T-TIP® NOSE GUARD  
See Figures 61 and 62.  
CYLINDER COVER  
1. Mount the SAFE-T-TIP on the bar nose.  
2. Fit the locking rivet or tab in the recessed hole in the  
SCREW  
guide bar.  
3. Tighten the screw with your finger.  
SCREWS  
4. From the finger tight position, tighten the screw an  
additional 3/4 of a turn using a wrench.  
CLEANING THE AIR FILTER  
See Figures 63, 64, and 65.  
Note: Always clean the air filter before making any mixture  
adjustments of the carburetor.  
Fig. 63  
1. For access to the air filter and carburetor area, loosen  
AIR FILTER  
the three screws holding the cylinder cover.  
2. Lift the front of the cylinder cover past hand guard.  
3. Lift the back of the cylinder cover past the handle.  
4. Before removing the air filter from the carburetor, blow  
or brush as much loose dirt and sawdust from around  
the carburetor and chamber as possible.  
AIR FILTER  
RETAINING  
SCREW  
Note: Make sure to pull the choke rod out to keep the  
carburetor from being contaminated.  
5. Remove the screw securing the air filter.  
6. Position a flat screw driver between the tabs and twist  
S
T
O
P
Fig. 64  
as shown in the illustration.  
7. Lift the air filter off the air filter base.  
Choose one of the following cleaning options:  
8. To lightly clean, tap the filter against a smooth, flat  
surface to dislodge most saw dust and dirt particles.  
FAN  
HOUSING  
BAFFLE  
9. For a more thorough cleaning, clean in warm soapy  
water, rinse, and let dry completely.  
S
T
O
P
Note: An alternate method is to clean the filter with  
compressed air (always wear eye protection to avoid  
eye injury).  
10. Reinstall the air filter, making sure that the tabs on the  
air filter are located in channels on the air filter bottom  
before tightening filter retainer screw.  
PRE-FILTER  
Clean the pre-filter every 25 tanks of fuel or sooner, if  
STARTER ASSEMBLY  
required. Remove the cylinder cover, starter assembly  
Fig. 65  
Page 30  
MAINTENANCE  
CLEANING THE STARTER UNIT  
See Figure 66.  
Use a brush or compressed air to keep the cooling vents  
of the starter assembly free and clean of debris.  
CLEAN FLYWHEEL  
FINS  
Fig. 68  
S
T
O
P
CHECKING THE FUEL FILTER  
See Figure 69.  
Fig. 66  
Check the fuel filter periodically. Replace it if contaminated  
or damaged.  
CLEANING THE ENGINE  
See Figures 67 and 68.  
Clean the cylinder fins and flywheel fins with compressed  
air or a brush periodically. Dangerous overheating of the  
engine may occur due to impurities on the cylinder.  
S
T
O
P
WARNING  
Never run the saw without all the parts, including the  
drivecase cover and starter housing, securely in  
place.  
FUEL FILTER  
Because parts can fracture and pose a danger of  
thrown objects, leave repairs of the flywheel and  
clutch to trained Homelite Service Center personnel.  
Fig. 69  
REPLACING THE SPARK PLUG  
See Figure 70.  
This engine uses a Champion RCJ-6Y with .025 in. (0.63  
mm) electrode gap. Use an exact replacement and replace  
every six months or more frequently, if necessary.  
1. Loosen the spark plug by turning it counterclockwise  
with a wrench.  
CLEAN  
2. Remove the spark plug.  
CYLINDER FINS  
3. Hand thread the new spark plug, turning it clockwise.  
Note: Be careful not to cross-thread the spark plug.  
Cross-threading will seriously damage the product.  
S
T
O
P
Fig. 67  
Note: Depending on the type of fuel used, the type and  
amount of oil used, and/or your operating conditions, the  
exhaust port and muffler may become blocked with  
carbon deposits. If you notice a power loss with your gas  
powered tool, you may need to remove these deposits to  
restore performance. We highly recommended that only  
qualified service technicians perform this service.  
S
T
O
P
S
T
O
P
Fig. 70  
Page 31  
MAINTENANCE  
CLEANING THE SPARK ARRESTING  
MUFFLER  
See Figure 71.  
CHAIN CATCHER  
See Figure 72.  
Check and, if damaged, replace the chain catcher.  
The muffler is equipped with a spark arrestor screen. A  
faulty spark arrestor screen can create a fire hazard.  
Through normal use the screen can become dirty and  
should be inspected weekly and cleaned as required.  
Always keep the muffler and spark arrestor on your saw in  
good condition.  
CHAIN CATCHER  
WARNING  
Muffler surfaces are very hot during and after  
operation of the chain saw, keep all body parts away  
from the muffler. Serious burns may occur if contact is  
made with the muffler.  
Fig. 72  
1. Allow the muffler to cool.  
2. The spark arrestor screen is retained by the deflector.  
Remove the three nuts and screen retainer to access  
the spark arrestor screen.  
STORING THE CHAIN SAW (1 MONTH OR  
LONGER)  
1. Drain all fuel from tank into a container approved for  
3. Replace the spark arrestor screen if it is cracked or  
otherwise deteriorated.  
gasoline.  
2. Run the engine until it stops. This will remove all fuel-oil  
mix that could become stale and leave varnish and gum  
in the fuel system.  
SPARK ARRESTOR  
SCREEN  
3. Drain all bar and chain oil from tank into a container  
DEFLECTOR  
MUFFLER  
approved for oil.  
4. Clean all foreign material from the saw.  
5. Store it in a well-ventilated place that is inaccessible to  
children.  
Note: Keep away from corrosive agents such as garden  
DEFLECTOR  
RETAINING  
SCREW  
chemicals and deicing salts.  
Abide by all federal and local regulations for the safe  
storage and handling of gasoline. Excess fuel should be  
used in other 2-cycle engine powered equipment.  
NUTS  
Fig. 71  
Page 32  
BAR AND CHAIN COMBINATIONS  
Length of Bar  
Guide Bar Part Number  
Chain Part Number  
14 in. Power Tip  
16 in. Power Tip  
PS06331  
PS06338  
984296005  
PS06285  
TROUBLESHOOTING  
PROBLEM  
POSSIBLE CAUSE  
1. No spark.  
SOLUTION  
Engine will not start.  
(Make sure Ignition  
Switch is in start  
position “I”.)  
1. Check spark. Remove air filter cover. Remove  
spark plug from cylinder. Reattach the spark plug  
wire and lay spark plug on top of cylinder with the  
metal part of plug touching the cylinder. Pull the  
starter rope and watch for spark at spark plug tip. If  
there is no spark, repeat test with a new spark plug.  
2. With the Ignition Switch off, remove spark plug.  
Move choke lever to run position (pushed in com-  
pletely) and pull starter cord 15 to 20 times. This  
will clear excess fuel from engine. Clean and  
reinstall spark plug. Set Ignition Switch to run (I)  
position. Push and fully release primer bulb 7 times.  
Pull starter three times with choke lever at run. If  
engine does not start, move choke lever to choke  
and repeat normal starting procedure. If engine still  
fails to start, repeat procedure with a new spark  
plug.  
2. Flooded engine.  
Engine starts but will  
not accelerate properly.  
Contact a Homelite Service Center for carburetor  
adjustment.  
Carburetor requires “L” (Low jet)  
adjustment.  
Engine starts but will  
not run properly at high  
speed.  
Contact a Homelite Service Center for carburetor  
adjustment.  
Carburetor requires “H” (High jet)  
adjustment.  
Engine does not reach  
full speed and/or emits  
excessive smoke.  
1. Use fresh fuel and the correct 2-cycle oil mix ratio.  
2. Clean air filter. Refer to “Maintenance – Cleaning  
the Air Filter” earlier in this manual.  
1. Oil / Fuel mixture is incorrect.  
2. Air filter is dirty.  
3. Clean spark arrestor screen. Refer to “Maintenance  
– Cleaning the Spark Arresting Muffler” earlier in  
this manual.  
3. Spark arrester screen is dirty.  
4. Contact a Homelite Service Center for carburetor  
adjustment.  
4. Carburetor requires “H” (High  
jet) adjustment.  
Page 33  
TROUBLESHOOTING  
PROBLEM  
POSSIBLE CAUSE  
SOLUTION  
Turn idle speed screw “T” clockwise to increase idle  
speed. See Figure 73.  
Engine starts, runs, and  
accelerates but will not  
idle.  
Carburetor requires adjustment.  
Carburetor requires adjustment.  
Turn idle speed screw “T” counterclockwise to  
Chain turns at idle.  
decrease speed. See Figure 73.  
1. Oil tank should be filled every time that fuel tank is  
filled.  
1. Chain oil tank empty.  
2. Chain tension is too tight.  
3. Oiler is not functioning.  
Bar and chain running  
hot and smoking.  
2. Tension chain per instructions in “Maintenance –  
Adjusting the Chain Tension” earlier in this manual.  
3. Run at half throttle 30 to 45 seconds. Stop saw  
and check for oil dripping from SAFE-T-TIP and  
guide bar. If oil is present the chain may be dull or  
bar may be damaged. If no oil is on the SAFE-T-  
TIP, contact a Homelite Service Center.  
1. Release chain brake, refer to “Operation – Operat-  
ing Chain Brake” earlier in this manual.  
2. Tension chain per instructions in “Maintenance –  
Adjusting the Chain Tension” earlier in this manual.  
3. Refer to “Maintenance – Assembling the Bar and  
Chain” earlier in this manual.  
1. Chain brake is engaged.  
2. Chain tension is too tight.  
Engine starts and runs,  
but chain is not rotating.  
3. Guide bar and chain as-  
sembled incorrectly.  
4. Guide bar and/or chain are  
damaged.  
4. Inspect guide bar and chain for damage.  
Note: The carburetor adjustment needle(s) are equipped with  
plastic cap(s) that prevent counterclockwise rotation from the  
original factory adjustment. If your product exhibits specific  
performance problem(s) where the Troubleshooting Section  
recommends a counterclockwise needle adjustment and you  
have made no adjustments since the original purchase, take  
the product to a factory authorized service center for repair. In  
most cases, the needed adjustment is a simple task for the  
factory trained service representative.  
S
T
O
P
Fig. 73  
Page 34  
WARRANTY  
In addition, this warranty does not cover:  
LIMITED WARRANTY STATEMENT  
A. Tune-ups – Spark Plugs, Carburetor, Carburetor Adjustments,  
Ignition, Filters  
Homelite Consumer Products, Inc. warrants to the original retail  
purchaser that this HOMELITE product is free from defect in  
material and workmanship and agrees to repair or replace, at  
Homelite Consumer Products, Inc.’s discretion, any defective  
product free of charge within these time periods from the date of  
purchase.  
B. Wear items – Bump Knobs/Spool Retainers, Outer Spools,  
Cutting Lines, Inner Reels, Starter Pulley, Starter Ropes, Drive  
Belts  
HOMELITE reserves the right to change or improve the design of  
any HOMELITE product without assuming any obligation to  
modify any product previously manufactured.  
One year for the following units: Yard Broom, Trimlite, and  
Bandit;  
ALL IMPLIED WARRANTIES ARE LIMITED IN DURATION TO  
THE STATED WARRANTY PERIOD. ACCORDINGLY, ANY  
SUCHIMPLIEDWARRANTIESINCLUDING  
Two years for all other Homelite products, if the product is  
used for personal, family or household use;  
90 days, if any of the above products are used for any other  
MERCHANTABILITY, FITNESS FOR A PARTICULAR PURPOSE,  
OR OTHERWISE, ARE DISCLAIMED IN THEIR ENTIRETY  
AFTER THE EXPIRATION OF THE APPROPRIATE TWO-YEAR,  
ONE-YEAR, OR NINETY DAY WARRANTY PERIOD.  
HOMELITE’S OBLIGATION UNDER THIS WARRANTY IS  
STRICTLY AND EXCLUSIVELY LIMITED TO THE REPAIR OR  
REPLACEMENT OF DEFECTIVE PARTS AND HOMELITE DOES  
NOT ASSUME OR AUTHORIZE ANYONE TO ASSUME FOR  
THEM ANY OTHER OBLIGATION. SOME STATES DO NOT  
ALLOW LIMITATIONS ON HOW LONG AN IMPLIED  
purpose, such as commercial or rental.  
This warranty extends to the original retail purchaser only and  
commences on the date of the original retail purchase.  
Any part of the HOMELITE product manufactured or supplied by  
HOMELITE and found in the reasonable judgment of HOMELITE  
to be defective in material or workmanship will be repaired or  
replaced by an authorized HOMELITE service dealer without  
charge for parts and labor.  
The HOMELITE product including any defective part must be  
returned to an authorized service dealer within the warranty  
period. The expense of delivering the HOMELITE product to the  
dealer for warranty work and the expense of returning it back to  
the owner after repair or replacement will be paid by the owner.  
HOMELITE’S responsibility in respect to claims is limited to  
making the required repairs or replacements and no claim of  
breach of warranty shall be cause for cancellation or rescission of  
the contract of sale of any HOMELITE product. Proof of purchase  
will be required by the dealer to substantiate any warranty claim.  
All warranty work must be performed by an authorized HOMELITE  
service dealer.  
WARRANTY LASTS, SO THE ABOVE LIMITATION MAY NOT  
APPLY TO YOU. HOMELITE ASSUMES NO RESPONSIBILITY  
FOR INCIDENTAL, CONSEQUENTIAL OR OTHER DAMAGES  
INCLUDING, BUT NOT LIMITED TO EXPENSE OF RETURNING  
THE HOMELITE PRODUCT TO AN AUTHORIZED SERVICE  
DEALER AND EXPENSE OF DELIVERING IT BACK TO THE  
OWNER, MECHANIC’S TRAVEL TIME, TELEPHONE OR  
TELEGRAM CHARGES, RENTAL OF A LIKE PRODUCT  
DURING THE TIME WARRANTY SERVICE IS BEING  
PERFORMED, TRAVEL, LOSS OR DAMAGE TO PERSONAL  
PROPERLY, LOSS OF REVENUE, LOSS OF USE OF THE  
PRODUCT, LOSS OF TIME, OR INCONVENIENCE, SOME  
STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF  
INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE  
ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO  
YOU.  
This warranty is limited to ninety (90) days from the date of  
original retail purchase for any HOMELITE product that is used for  
rental or commercial purposes, or any other income-producing  
purpose.  
This warranty does not cover any HOMELITE product that has  
been subject to misuse, neglect, negligence, or accident, or that  
has been operated in any way contrary to the operating  
instructions as specified in the HOMELITE operator’s manual.  
This warranty does not apply to any damage to the HOMELITE  
product that is the result of improper maintenance or to any  
HOMELITE product that has been altered or modified. The  
warranty does not extend to repairs made necessary by normal  
wear or by the use of parts or accessories which are either  
INCOMPATIBLE WITH THE HOMELITE product or adversely  
affect its operation, performance or durability.  
This warranty gives you specific legal rights, any you may also  
have other rights which vary from state to state.  
This warranty applies to all HOMELITE products manufactured by  
HOMELITE and sold in the United States and Canada.  
To locate your nearest service dealer, dial 1-800-242-4672 or log  
CALIFORNIA EMISSION CONTROL LIMITED WARRANTY STATEMENT  
YOUR WARRANTY RIGHTS AND OBLIGATIONS  
HOMELITE CONSUMER PRODUCT, INC.  
The U.S. Environmental Protection Agency (EPA), the California Air Resources Board (CARB), and Homelite Consumer Products, Inc. are pleased  
to explain the Emission Control System Warranty on your utility/lawn/garden equipment engine. In California, new 1995 and later utility/lawn/garden  
equipment engines must be designed, built and equipped to meet the state's stringent anti-smog standards.In other states, new 1997 and later  
model year utility/lawn/garden equipment engines must be designed, built and equipped, at the time of sale, to meet the U.S. EPA regulations for  
small non-road engines.The equipment engine must be free from defects in material and workmanship which cause it to fail to conform with U.S.  
EPA standards for the first two years of engine use from the date of sale to the ultimate purchaser. Homelite Consumer Products, Inc., must  
warranty the emission control system on your utility/lawn/garden equipment engine for the period of time listed above provided there has been no  
abuse, neglect, or improper maintenance of your utility/lawn/garden equipment engine.  
Your emission control system may include parts such as the carburetor or fuel injection system, the ignition system, the catalytic converter. Also  
included may be hoses, belts, and connectors and other emission-related assemblies.  
Where a warrantable condition exists, Homelite Consumer Products, Inc., will repair your utility/lawn/garden equipment engine at no cost to you,  
including diagnosis (if the diagnostic work is performed at an authorized dealer), parts, and labor.  
Page 35  
OPERATOR'S MANUAL  
14 in. (356 mm) 33cc Chain Saw  
Model No. UT10510  
WARNING:  
The engine exhaust from this product contains chemicals known to the State of  
California to cause cancer, birth defects or other reproductive harm.  
CALIFORNIA PROPOSITION 65  
For product information, technical help, dealer locations or parts ordering information  
HOMELITE CONSUMER PRODUCTS, INC.  
1428 Pearman Dairy Road, Anderson, SC 29625  
Post Office Box 1207, Anderson, SC 29622  
Phone 1-800-chainsaw (1-800-242-4672)  
983000-422  
3-04  

Poulan Chainsaw 530163243 User Manual
McCulloch Chainsaw MS1432 User Manual
McCulloch Chainsaw MACE3210 User Manual
McCulloch Chainsaw 964830301 User Manual
McCulloch Chainsaw 41AY82AR777 User Manual